About China Sintered Stone factory
China is currently the world’s largest producer of ceramics, including sintered stone. Following my steps, let’s explore the key features and processes of a typical sintered stone factory in China.
Sintered stone production line equipment.
The sintered stone factory is equipped with state-of-the-art machinery from both Italy and China manufacturers, ensuring high quality and efficiency in production, The sintered stone production line is customizable based on quality and output requirements, allowing for cost-effective production of high-quality sintered stones. many China factories upgraded the porcelai tile production line to be sintered stone production.
Foshan is renowned for its ceramic equipment production, hosting several top global brands, including: Keda, Jumper, DLT, Modena, Zhongyao Kiln. Additionally, Italian System Ceramics like Sacmi also have production facilities in Foshan, providing a strong foundation for partnerships among porcelain tile manufacturers.
Raw Materials
The production process begins with high-end raw materials, which are crucial for ensuring the quality of the tiles and sintered stones.
Production Process
Compactor Press
Machine: Sacmi CONTINUA+ System
Features: Hyper-productive, hyper-versatile, and hyper-sustainable. This machine is widely used for pressing raw materials into the desired shape!
Inkjet Printing
Brands: Primarily Italian brands such as System and Tecnoferrari, along with popular China brands.
Function: The inkjet printing machines enhance the surface of the sintered stone, allowing for various textures and finishes, including grip, digital structure, and curving.
Firing Process
Kiln: Jumper or Keda kiln, approximately 300 meters long.
Temperature: Firing degrees exceed 1250°C.
Advantages: The Jumper kiln is known for its bulk output, energy efficiency, and stable quality.
Surface Treatment and Rectification
Equipment: Mainly from Keda, known for providing the best solutions.
Finishes: Various surface treatments can be applied, including matte, semi-polished, soft polished, glossy, and curving.
Packing
The packing process is largely automated, with workers overseeing the robots that complete the packing and labeling of the sintered stones.
The sintered stone stock was stocked with iron display, they will be shipped following the orders to all over the world.
Quality Control
Throughout the production process, inspections are conducted at each step to ensure that the final product meets the required quality standards.
Finish
This overview highlights the advanced technology and processes involved in the production of sintered stone in China. With a focus on high-quality raw materials, modern machinery, and rigorous quality control, these factories are well-equipped to meet global demands for sintered stone products.
